See More. Know Sooner.
Multi-Channel Equipment Monitoring for Complete Asset Health
Most sensors focus on a single data point, like vibration or temperature, alerting you only after damage has already begun. The Sensei System changes that. By monitoring multiple channels at once, temperature, vibration, humidity, pressure, oil level, and more. It provides the full picture of asset health.
The result? Earlier insights, clearer trends, and confident maintenance decisions before failures occur.
How the Sensei Condition Monitoring System Works
Sensei isn't just a single tool, it's a complete ecosystem that works together to track, transmit, and interpret your equipment data. From smart devices to an intuitive dashboard, each component plays a part in giving you clear, real-time view of your asset health. The system is built on three connected pillars:
Data Collection at the Asset
Effortless, accurate, always on. Sensei devices quietly monitor assets without walkdowns or clipboards. They ensure every detail at the asset is collected and recorded.
- Non-intrusive monitoring
- Quick, easy installation
- Labor-light operation
Secure Data Transmission from Plant Floor to Cloud
Once collected, data moves effortlessly from the plant floor to the cloud. Sensei devices connect through Gateways and Repeaters to transmit readings securely and in real time. And when infrastructure isn’t in place, the Mobile App ensures nothing is lost, storing information offline and syncing automatically once connectivity is restored.
- Bluetooth pairing
- Seamless wireless network
- Reliable, secure connections
- Built to scale across the facility
Web App Turns Data into Action
The Sensei Web App transforms raw data into clarity you can act on. Dashboards, alerts, and trend views reveal issues early, giving managers, engineers, and technicians the insights they need to prioritize actions and prevent failures. By replacing guesswork with condition-based insights, the Web App helps extend asset life and improve performance across the facility.
- Intuitive dashboards and trends
- Alerts for early warnings
- Prioritizes maintenance actions
Supporting Every Stage of Equipment Health
The Sensei System supports reliability goals at every stage. Here’s how it helps:
Quick & Easy Set Up
Installation & Commission
Sensei Devices are built for easy installation and quick pairing, helping you set up equipment with reliable, accurate monitoring from day one.
Condition Monitoring & Data
Operation & Monitoring
Once installed, the system monitors asset conditions like vibration, oil level, pressure, humidity, and temperature. Data is captured and transmitted securely, giving you a live view of equipment status across the plant without routine walk arounds.
Reduce Unplanned Downtime
Maintenance Planning
Instead of relying on fixed schedules or guesswork, Sensei helps prioritize maintenance based on actual equipment condition. The Sensei Web App reveals which assets are stable, which need attention, and when to take action, helping reduce unplanned downtime and optimize labor hours.
Preventative Maintenance
Failure Prevention
By detecting early warning signs, like rising temperature or changing vibration patterns, the Sensei System helps you intervene before minor issues become major failures. Automated alerts surface issues early, giving your team clarity to respond before small problems escalate.
Better Equipment Performance
Lifecycle Extension
Over time, consistent monitoring and timely maintenance lead to better equipment performance and longer life. The Sensei System helps reduce wear, avoid premature replacements, and keep your critical assets running efficiently year after year.
Machine Health Monitoring for Every Role
Right Data. Right Person. Right Time.
Sensei connects maintenance teams, operators, engineers, and managers giving each role the insights they need:
Maintenance Teams
Keep assets running. Log what matters. Sensei System automates equipment condition checks and makes it easy to log maintenance activities on the go, so nothing gets missed or delayed.
Operations Managers
Know what's running. Know what's not. Gain real-time visibility into equipment status, spot issues early, and avoid unexpected downtime that disrupts production.
Reliability Engineers
Analyze. Improve. Prevent. Use data and historical trends to identify root causes, optimize performance, and drive reliability improvements.
Plant Management
See the big picture. Act with confidence. Sensei System delivers high level insights and alerts to help managers prioritize actions, plan proactively, and justify maintenance strategies.
