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Condition Monitoring Solution

Machine Vitals

Discover a more measured approach to maintenance and reliability with Machine Vitals condition monitoring device, part of the Sensei IIoT Network. By integrating advanced sensor technology, Machine Vitals offers practical insights that help in fine-tuning equipment performance for smoother, more reliable operations. It's designed to not only monitor the current state of your machinery but also to predict potential issues before they become major problems, allowing for timely maintenance and reduced downtime. This tool is your ally in ensuring that every piece of equipment operates at its best, supporting the core of your operations with reliability and efficiency.

All in One Device

Monitor Multiple Parameters

Machine Vitals is designed to monitor and analyze the health of industrial machinery, particularly those with rotating components like pumps, fans, gearboxes, and hydraulic units. It uses a set of advanced sensors to collect data on various parameters, such as pressure, temperature, and relative humidity, internally and externally. It also includes an acceleratory variance and an acoustic sensor.

Ambient and Equipment Temperatures: Tracks both external and internal temperatures to gauge environmental impact and equipment overheating.

Environmental and Internal Relative Humidity Levels: Assesses moisture levels surrounding and inside the machinery, crucial for maintaining optimal operational conditions.

Atmospheric and Equipment Pressure: Monitors pressure levels to detect anomalies that could indicate leaks or system breaches.

Acoustic Analysis: Uses acoustic monitoring to identify deviations from normal operational sounds that might indicate malfunctions.

Acceleratory Variance: Detects unusual vibrations that often precede mechanical failures.

The Power of Machine Vitals

A Multi-Parameter Approach for Early Detection and Proactive Maintenance

By measuring multiple parameters, Machine VitalsTM provides a comprehensive understanding of your equipment's condition. This provides: 

  • Holistic Understanding: By measuring multiple parameters, Machine Vitals provides a comprehensive view of your equipment's condition. These parameters are interrelated and monitoring them collectively allows for a holistic understanding of equipment performance. 
  • Early Detection of Issues: By analyzing variations in temperature, humidity, pressure, acoustics, and acceleration, Machine Vitals can detect early signs of abnormalities, allowing you to take preventive action. Early detection enables you to address issues before they cause significant downtime, costly repairs, or safety hazards. 
  • Discovering Hidden Problems: Some issues may not be apparent through conventional analyses or routine inspections. The combination of various parameters measured by Machine Vitals can uncover hidden problems that may not be known through traditional monitoring or oil analysis alone.

Understanding the importance of these parameters and their interplay allows you to take a proactive approach to maintenance, optimize performance, and ensure the long-term reliability of your equipment. 

Get Ahead of the Curve

Upgrade Your Maintenance and Reliability Processes

Machine Vitals is perfect for maintenance and reliability personnel who take a proactive approach to predictive maintenance. Its innovative technology monitors and analyzes equipment condition to improve reliability. 

Track your equipment's condition in real time to address problems more quickly. Identify trends and predict issues with data visibility to reduce downtime, prevent failures, and save money.

The System

Seamless Communications

Robust Hardware Ensures Reliable Data Collection

Machine Vitals hardware components, including the Gateway and Repeater, ensure seamless integration and reliable data transmission across your facility. The Gateway is the central hub, collecting and transmitting data from multiple Machine Vitals, while the optional repeater extends the range for and strengthens the signal. With this robust hardware foundation, Machine Vitals delivers accurate and continuous insights for efficient condition monitoring.

Explore Options

Simplify Data Monitoring and Analysis

Machine Vitals is complemented by the intuitive Sensei® Platform. This platform provides an all-in-one solution for monitoring, analyzing, and managing your equipment data. With the Sensei Platform, you can easily view trends, access historical information, and make informed decisions to optimize your operations.

Get the Details

Machine Vitals and Oil Analysis

A Comprehensive Approach to Equipment Health

Oil analysis has long been a valuable diagnostic tool for assessing lubricant and equipment health. Machine Vitals is an invaluable complement to oil analysis, filling in the gaps and providing additional insights into the condition of your equipment. With the combination of both oil analysis and Machine Vitals you’ll have a complete understanding of your lubricant and equipment’s condition.

Additional Features

Elimination of Equipment Inspections

Bid farewell to time-consuming manual inspections as Machine Vitals enables continuous monitoring, eliminating the need for frequent physical checks of equipment. 

Postmortem Failure Analysis Data

Gain valuable insights from post-failure data analysis, enabling you to understand the root causes of breakdowns and prevent future occurrences.

Aggregated Site Performance
Obtain a holistic view of your entire facility's performance, allowing you to identify trends, patterns, and areas for improvement.
Custom Alerts and Alarms
Stay informed about critical machine conditions with customizable alerts and alarms, ensuring timely interventions and preventing costly downtime of operations.
Multi-Application Design

Machine Vitals versatility allows it to be used across various equipment types and lubrication points, providing flexibility and cost-effectiveness.

Comparative Analysis

Identify performance variables by comparing equipment types, locations (inside/outside), and oil types. This data-driven approach enables targeted maintenance strategies. 

Other Specs

Model Description Fitting Connection
38310 Machine Vitals Device 1/2" NPT

Frequently Asked Questions

Here are some of the most frequently asked questions regarding Machine Vitals. If you have any further questions or need additional information, don't hesitate to contact us at We are here to assist you every step of the way.

Machine Vitals Videos

Eliminating Unnecessary Inspections with Machine Vitals

Enhancing Safety and Efficiency with Machine Vitals

Postmortem Analysis with Machine Vitals

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