Companion Mobile App: Power Through Convenience

The Rise of the Smart Oiler

Sensei Enabled Opto-Matic Oier is a simple yet powerful upgrade for Trico’s Opto-Matic Oilers, transforming them into smart, wireless oil level monitors, without downtime or major modifications. With real-time alerts, event logging, and seamless integration into the Sensei Web App, the Sensei Enabled Opto-Matic Oiler provides clear visibility into oil levels, refill history, and reservoir conditions. Pair it with Machine Vitals, and you're not just tracking oil, you’re unlocking full condition-based intelligence for your equipment.

From Detection to Prevention

Effective lubrication management is critical for industrial machinery, yet traditional monitoring methods often fall short due to labor-intensive inspections and access challenges. This case study highlights how Trico’s Sensei Enabled Opto-Matic Oiler and Machine Vitals sensors were used to detect and address lubricant loss trends in electric boiler feedwater pumps. By implementing real-time condition monitoring, the power plant prevented costly failures, enhanced maintenance efficiency, and ensured reliable operations.

Beyond Vibration

Vibration sensors have long been used to detect mechanical faults, but they often signal problems only after damage is already underway. Machine Vitals takes a proactive approach by monitoring internal conditions like lubrication quality, humidity, and pressure that lead to failure before vibration even becomes noticeable. By identifying issues early, Machine Vitals shifts detection to the “Potential Failure” stage on the P-F curve, giving maintenance teams the time they need to prevent breakdowns and extend equipment life.